Revolutionizing Automotive Precision: Redesigning and 3D Printing High-Performance CV Joints with Autodesk Fusion 360

This research explores the groundbreaking optimization and 3D printing of Constant Velocity (CV) joints using Autodesk Fusion 360. CV joints are pivotal components in the automotive industry, transferring power to the wheels while enabling smooth rotation, even during turns. Our study leverages advanced design and 3D printing techniques to enhance the performance, durability, and manufacturability of CV joints. We delve into the literature, unveiling traditional challenges and the emergence of 3D printing in the automotive sector. The methodology section details the use of Autodesk Fusion 360 for 3D modeling, redesign, Finite Element Analysis (FEA), and prototyping. The design and optimization process showcases significant design considerations, modifications, and their impact on CV joint performance. Material selection criteria and 3D printing technology settings are outlined, emphasizing the importance of material strength, heat resistance, wear resistance, weight reduction, and compatibility with 3D printing. Post-processing and surface finish techniques, including heat treatment and support removal, further enhance the printed parts. The research concludes by summarizing key findings, discussing implications for the automotive industry, acknowledging contributions and limitations, and suggesting avenues for future research and development. This study paves the way for a new era in precision component manufacturing, exemplifying the transformative potential of 3D printing technology in the automotive sector.