Development of an Electric Powertrain for the Conversion of an ICE Vehicle

Out of the 34 million vehicles in Pakistan a mere 8,000 are electric vehicles. The primary reason for this dire statistic is the high purchasing cost of electric vehicles in a developing nation such as Pakistan. Alternatively, a feasible transformation possibility for such developing countries to enable more electric vehicles is the development of economic powertrain kits to convert existing ICE vehicles into electric vehicles. This research presents the design and development of an electric powertrain enabling the conversion of an internal combustion engine vehicle into a fully electric vehicle in a quick and economical manner. Comprehensive simulations determine the powertrain's power requirements based on vehicle parameters and performance goals. Adapter and coupler modules are modeled in CAD and integrated through meticulous installation procedures. Overall, this practical conversion methodology delivered an improved efficiency electric powertrain while retaining the original manual transmission of the vehicle. The expertise gained in this research would facilitate sustainable transportation through the electrification of various existing vehicle platforms in Pakistan.