Nanocrystalisation for Scaled Up Manufacturing of Nanoparticles
摘要
Nanoparticles and nanocrystals have emerged as important areas in the development of diverse industries, including pharmaceuticals, agriculture, and electronics, due to their unique properties and wide-ranging applications. In this chapter, the crystallization process was discussed through the lens of classical nucleation theory and transitions to nanocrystallization with a focus on spatial and time confinement. Both top-down and bottom-up techniques can be used in the production of nanoparticles and nanocrystals; however, bottom-up methods such as sol–gel processing, aerosol techniques, and chemical vapor deposition often face limitations in achieving precise control over crystallinity. Techniques like spray drying, non-thermal plasma synthesis, and membrane-assisted crystallization address the challenges of those methods by enabling the production of high-quality nanocrystals with enhanced structural control. For large-scale production, process intensification strategies, such as reactive crystallization, ultra-sound assisted crystallization, and continuous crystallization aim to optimize energy consumption while enhancing product yield and consistency. The integration of in-situ monitoring systems, Process Analytical Tools (PATs), and microfluidic technology have made a rapid shift from traditional batch crystallization to efficient continuous systems by providing improved control over nucleation, growth, and crystallization kinetics, effectively bridging the gap between laboratory-scale to industrial-scale applications.