Bonnet polishing (BP) is a flexible ultra-precision machining technique widely applied in the fabrication of optical components, especially for freeform and aspheric surfaces requiring nanometric surface quality and sub-micrometer form accuracy. Owing to its localized and controllable material removal mechanism, BP is well-suited for corrective and conformal polishing tasks. This chapter provides a comprehensive overview of the fundamental principles of BP, including tool influence functions, material removal modeling, and key process parameters. Both finite element and numerical methods are used to analyze the effects of tool kinematics on removal performance. Typical application scenarios, surface quality outcomes, and current challenges such as edge effects and mid-spatial frequency errors are discussed, offering insights into the optimization and advancement of BP technology.

错误:搜索内容不能为空,请输入英文关键词
错误:关键词超出字数限制,请精简
高级检索

Bonnet Polishing Technology

  • Xiaolong Ke,
  • Wei Wu,
  • Zhenzhong Wang,
  • Chunjin Wang

摘要

Bonnet polishing (BP) is a flexible ultra-precision machining technique widely applied in the fabrication of optical components, especially for freeform and aspheric surfaces requiring nanometric surface quality and sub-micrometer form accuracy. Owing to its localized and controllable material removal mechanism, BP is well-suited for corrective and conformal polishing tasks. This chapter provides a comprehensive overview of the fundamental principles of BP, including tool influence functions, material removal modeling, and key process parameters. Both finite element and numerical methods are used to analyze the effects of tool kinematics on removal performance. Typical application scenarios, surface quality outcomes, and current challenges such as edge effects and mid-spatial frequency errors are discussed, offering insights into the optimization and advancement of BP technology.