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This study investigates the effects of different discharge rates of dielectric fluids on the wire-cut electric discharge machining (WEDM) process applied to Inconel 800, a nickel-chromium alloy known for its high strength and corrosion resistance. The study aims to enhance material removal rates (MRRs) with the machining time. The findings indicate that the choice of dielectric fluid flushing rate significantly influences the machining outcomes, with superior results in terms of MRR. Additionally, the study highlights the importance of optimizing discharge rates to balance machining speed with tool longevity. This research contributes valuable insights into enhancing WEDM processes for Inconel 800, with implications for industries requiring high-performance materials, such as aerospace and nuclear sectors.

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Machining of Inconel 800 Under Varying Dielectric Fluid Discharge Rate Using WEDM

  • 会议论文

  • 发表日期：

    2026年

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  • Prasenjit Dutta,
  • Archisman Dasgupta

摘要

This study investigates the effects of different discharge rates of dielectric fluids on the wire-cut electric discharge machining (WEDM) process applied to Inconel 800, a nickel-chromium alloy known for its high strength and corrosion resistance. The study aims to enhance material removal rates (MRRs) with the machining time. The findings indicate that the choice of dielectric fluid flushing rate significantly influences the machining outcomes, with superior results in terms of MRR. Additionally, the study highlights the importance of optimizing discharge rates to balance machining speed with tool longevity. This research contributes valuable insights into enhancing WEDM processes for Inconel 800, with implications for industries requiring high-performance materials, such as aerospace and nuclear sectors.