This study addresses critical limitations in China’s current gunfire vibration testing standards for military aircraft structures and equipment. The widely adopted “General Spectrum” method (Procedure IV per GJB 150.20A-2009) employs random vibration formats that significantly deviate from actual gunfire environments. Field measurements revealed these standardized spectra fail to capture the transient shock-pulse characteristics of real gunfire events, with amplitude discrepancies exceeding fivefold and substantial energy mismatches that invalidate cumulative damage assessments. To overcome these issues, the research developed a comprehensive data-driven methodology. Field measurements of gunfire vibrations in aircraft equipment cabins were used to construct a Shock Response Spectrum (SRS) that accurately models the multi-pulse energy distribution and structural dynamic coupling. For inaccessible high-impact zones, the Operational Path Analysis with eXogenous inputs (OPAX) method was implemented, enabling reliable response predictions at critical locations through time-domain convolution modeling of measurable vibration data. The OPAX approach demonstrated high accuracy, with timing errors below 6 ms and amplitude errors under 7.6%. Validation through finite element simulations and laboratory testing confirmed the SRS method’s superiority. A refined FE model (within 2% error of experimental modes up to 2000 Hz) showed SRS-induced strains effectively enveloped measured shock responses. Physical vibration table tests further verified the approach, with strain differences below 10% and peak coverage exceeding 95% of field data. This research establishes SRS as a scientifically robust alternative to the General Spectrum, offering improved energy fidelity (<15% error), accurate shock characterization, and enhanced engineering practicality for Chinese military aircraft validation.

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High-Fidelity Gunfire Vibration Testing via Measured SRS and OPAX Predictions

  • Yixuan Li,
  • Kaixiang Li,
  • Chunyu Bai,
  • Xiaochuan Liu

摘要

This study addresses critical limitations in China’s current gunfire vibration testing standards for military aircraft structures and equipment. The widely adopted “General Spectrum” method (Procedure IV per GJB 150.20A-2009) employs random vibration formats that significantly deviate from actual gunfire environments. Field measurements revealed these standardized spectra fail to capture the transient shock-pulse characteristics of real gunfire events, with amplitude discrepancies exceeding fivefold and substantial energy mismatches that invalidate cumulative damage assessments. To overcome these issues, the research developed a comprehensive data-driven methodology. Field measurements of gunfire vibrations in aircraft equipment cabins were used to construct a Shock Response Spectrum (SRS) that accurately models the multi-pulse energy distribution and structural dynamic coupling. For inaccessible high-impact zones, the Operational Path Analysis with eXogenous inputs (OPAX) method was implemented, enabling reliable response predictions at critical locations through time-domain convolution modeling of measurable vibration data. The OPAX approach demonstrated high accuracy, with timing errors below 6 ms and amplitude errors under 7.6%. Validation through finite element simulations and laboratory testing confirmed the SRS method’s superiority. A refined FE model (within 2% error of experimental modes up to 2000 Hz) showed SRS-induced strains effectively enveloped measured shock responses. Physical vibration table tests further verified the approach, with strain differences below 10% and peak coverage exceeding 95% of field data. This research establishes SRS as a scientifically robust alternative to the General Spectrum, offering improved energy fidelity (<15% error), accurate shock characterization, and enhanced engineering practicality for Chinese military aircraft validation.