Plastic waste has become a global crisis, with only a small percentage being recycled. This project seeks to address this issue by converting plastic waste into valuable products through a comprehensive multi-step process. This involves de-labelling, sorting, shredding, dyeing, and extrusion, where a screw extruder melts and mixes the plastic to produce items like plastic bricks for construction, roads made from a plastic-concrete mixture, and molded products such as automotive components using injection, blow, rotational, and compression molding techniques. Additionally, calendering is employed to create thin sheets, packaging strips, and filaments for 3D printing, while plastic granules produced through these processes serve various industrial applications. The production process is optimized with programmable logic controllers (PLCs), enabling real-time monitoring to enhance efficiency and product consistency. Sensor data, analyzed through AI and machine learning, helps optimize products and predict equipment life, minimizing mechanical failures. Sensors like temperature, humidity, ultrasonic, and pressure are used to monitor key parameters, reducing maintenance costs. Automation is further enhanced with smart conveyors, IoT integration, and cloud-based monitoring, addressing traditional manufacturing challenges. By recycling plastic waste using these advanced methods, more plastic is diverted from landfills, significantly lowering pollution and greenhouse gas emissions. This contributes to protecting wildlife and their habitats, paving the way for a cleaner, greener future for upcoming generations.