This study investigates the potential of Fused Deposition Modeling (FDM) 3D printing as a cost-effective alternative to traditionally machined fixtures in low-volume automotive cable assembly. Posits that 3D-printed fixtures can provide equivalent performance while lowering costs and lead times. Three custom designs were tested against machined fixtures on criteria including cost, time, material usage, reusability, structural integrity, design adaptability, and ease of integration. The results of the approach indicated a significant cost reduction of over 61% and a decrease of up to 70% in lead time. Validating the utilization of 3D printing in small production series of products and customizing reusable devices for automotive electronics and other sectors that require adaptable tools and fixtures.

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Cost-Effective Cable Assembly Fixtures in Low-Volume Automotive Production Using 3D Printing

  • Bogdan Balog,
  • Stelian Brad,
  • Diana Ticudean,
  • Vasile-Dragoş Bartoş,
  • Ionuț Adrian Chiș

摘要

This study investigates the potential of Fused Deposition Modeling (FDM) 3D printing as a cost-effective alternative to traditionally machined fixtures in low-volume automotive cable assembly. Posits that 3D-printed fixtures can provide equivalent performance while lowering costs and lead times. Three custom designs were tested against machined fixtures on criteria including cost, time, material usage, reusability, structural integrity, design adaptability, and ease of integration. The results of the approach indicated a significant cost reduction of over 61% and a decrease of up to 70% in lead time. Validating the utilization of 3D printing in small production series of products and customizing reusable devices for automotive electronics and other sectors that require adaptable tools and fixtures.