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Gas burners are essential in industrial furnaces, yet their efficiency often ranges from only 20% to 60%. Novamet’s SmartBurner offers an innovative online monitoring system that combines a real-time digital twin with artificial intelligenceArtificial intelligence to detect performance drifts and anomalies during burner operation. The system delivers insights via user-friendly dashboards or daily reports, enabling proactive responses from maintenance and operations teams. This article presents a SmartBurner implementation on a 25-ton furnace with a regenerative burner, using nearly three years of operational data. The model successfully identified and quantified performance drifts and their impact.

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SmartBurner: Advanced Monitoring System for Enhanced Gas Burner Performance

  • 会议论文

  • 发表日期：

    2026年

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  • Amin Rostamian,
  • Marc Bertherat

摘要

Gas burners are essential in industrial furnaces, yet their efficiency often ranges from only 20% to 60%. Novamet’s SmartBurner offers an innovative online monitoring system that combines a real-time digital twin with artificial intelligenceArtificial intelligence to detect performance drifts and anomalies during burner operation. The system delivers insights via user-friendly dashboards or daily reports, enabling proactive responses from maintenance and operations teams. This article presents a SmartBurner implementation on a 25-ton furnace with a regenerative burner, using nearly three years of operational data. The model successfully identified and quantified performance drifts and their impact.