Approval of an Ultrasonic Testing Procedure for Rail Weld Integrity Evaluation
摘要
Albania’s railway infrastructure is undergoing a strategic transformation after decades of neglect, marking a clear evolution from its ideological origins to its current modernization under the EU-aligned Corridor VIII initiative. This article presents a focused case study on the validation and field implementation of a standardized ultrasonic testing (UT) procedure for the inspection of welded rail joints within Albania’s ongoing railway modernization under Corridor VIII. Rather than evaluating individual weld performance, the primary aim is to demonstrate the technical adequacy and approval of the internal procedure PR-OP-UT-0425, developed and applied by NDT Albania. Central to this validation process is the use of custom engineered calibration blocks containing artificial defects including side-drilled holes and planar notches, which replicate critical discontinuities such as lack of fusion, cracks, and inclusions commonly associated with Flash Butt and Aluminothermic Welding. These artificial reflectors were used to assess detection sensitivity, probe accuracy, and response repeatability of the Gilardoni FEBUS ultrasonic testing system in real-world inspection scenarios. By aligning inspection practice with EN ISO 17640, EN ISO 11666, and EN ISO 23279, and confirming the system’s response to known defects under calibrated conditions, the procedure was successfully approved and accepted for use in Corridor VIII projects. This study emphasizes the importance of procedural traceability, equipment calibration, and repeatable defect detection capability—all key elements for regulatory compliance, quality assurance, and long-term structural reliability in European rail infrastructure. .