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This paper presents a novel approach to strengthening critical machine components using integrated design and technological solutions. The proposed method combines discrete electric spark alloying and micro-arc oxidation, creating a synergy that enhances durability, load capacity, and energy efficiency. Applications include pistons, crankshafts, and rotors, vital for improving power plants in transportation and other industries. The study details mathematical models for stress–strain analysis of composite structures, demonstrating significant gains in environmental performance, cost-efficiency, and reduced thermal pollution. These innovations align with Industry 4.0 and 5.0 principles, supporting sustainable machine design and operation.

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Complex Technologies for Reinforcing Stressed Machine Components

  • 章节

  • 发表日期：

    2025年

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  • Mykola A. Tkachuk,
  • Serhii О. Kravchenko,
  • Grabovskiy Andriy,
  • Mykola M. Tkachuk,
  • Vasiliev Anton,
  • Novikov Maksym,
  • Subbotina Valeriia

摘要

This paper presents a novel approach to strengthening critical machine components using integrated design and technological solutions. The proposed method combines discrete electric spark alloying and micro-arc oxidation, creating a synergy that enhances durability, load capacity, and energy efficiency. Applications include pistons, crankshafts, and rotors, vital for improving power plants in transportation and other industries. The study details mathematical models for stress–strain analysis of composite structures, demonstrating significant gains in environmental performance, cost-efficiency, and reduced thermal pollution. These innovations align with Industry 4.0 and 5.0 principles, supporting sustainable machine design and operation.