As an important structure in 3D printing lightweight design, the lattice has the advantage of being strong and effectively absorbing impact force. However, directly fabricating lattice structures using continuous carbon fiber-reinforced polymer (C-CFRP) composites is challenging. In this study, two methods were used to prepare lattice structures: manual and additive manufacturing (AM) technologies. In the manual method, the shape of the pyramidal toolpath is fixed through the mold and post-processed at high temperatures to form individual tool paths. The individual tool paths are fixed using a laser and assembled manually into a six-layer pyramidal lattice structure. In the AM method, a strategy for directly preparing the lattice structure of continuous carbon fibers (CCF) using 3D printers was proposed by studying the properties of thermosetting materials. The free-hanging lattice structure is formed without any auxiliary tools or post-curing processes. Under laser curing, single toolpaths and 3D triangle lattice toolpaths are formed. The investigation of the process parameters of a single toolpath and modified toolpath enables the preparation of overlapping toolpaths and complex free-hanging lattice structures. These results provide a valuable reference for directly utilizing 3D printing to fabricate thermosetting carbon fiber lattice structures.

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Preparing Lattice Structures Using Continuous Carbon Fibers and Thermoset Composites

  • Yuekun Chen,
  • Xiangyang Dong

摘要

As an important structure in 3D printing lightweight design, the lattice has the advantage of being strong and effectively absorbing impact force. However, directly fabricating lattice structures using continuous carbon fiber-reinforced polymer (C-CFRP) composites is challenging. In this study, two methods were used to prepare lattice structures: manual and additive manufacturing (AM) technologies. In the manual method, the shape of the pyramidal toolpath is fixed through the mold and post-processed at high temperatures to form individual tool paths. The individual tool paths are fixed using a laser and assembled manually into a six-layer pyramidal lattice structure. In the AM method, a strategy for directly preparing the lattice structure of continuous carbon fibers (CCF) using 3D printers was proposed by studying the properties of thermosetting materials. The free-hanging lattice structure is formed without any auxiliary tools or post-curing processes. Under laser curing, single toolpaths and 3D triangle lattice toolpaths are formed. The investigation of the process parameters of a single toolpath and modified toolpath enables the preparation of overlapping toolpaths and complex free-hanging lattice structures. These results provide a valuable reference for directly utilizing 3D printing to fabricate thermosetting carbon fiber lattice structures.