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This chapter reviews the key factors influencing the production of ultrathin materials through rolling processes, including roll configurations, rolling force, and material properties. Beyond conventional rolling methods, innovative techniques such as asymmetrical rolling, Sendzimir mill rolling, double rolling, and accumulative pack rolling offer potential solutions to surpass theoretical thickness limits. Moreover, the chapter discusses the mechanical properties of ultrathin materials, including extreme extensibility and size effects, while presenting the underlying mechanisms driving these phenomena.

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Micromanufacturing of Ultrathin Metal Foils via Rolling Processes

  • 章节

  • 发表日期：

    2026年

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  • Ning Nie,
  • Huijun Li,
  • Lihong Su

摘要

This chapter reviews the key factors influencing the production of ultrathin materials through rolling processes, including roll configurations, rolling force, and material properties. Beyond conventional rolling methods, innovative techniques such as asymmetrical rolling, Sendzimir mill rolling, double rolling, and accumulative pack rolling offer potential solutions to surpass theoretical thickness limits. Moreover, the chapter discusses the mechanical properties of ultrathin materials, including extreme extensibility and size effects, while presenting the underlying mechanisms driving these phenomena.