Accurate and consistent inspection of surface defects is crucial for ensuring the quality control of footwear products. However, the industry predominantly relies on visual inspections, which are time-consuming and susceptible to subjective variations. This study presents an automated surface inspection system for footwear products utilizing deep learning-based object detection techniques. A multi-view camera system was first installed on a conveyor belt to capture the image data. Subsequently, an open-world object detection model was implemented to detect and center footwear products within the frame. To address more complex defect detection tasks, a closed-set object detection model was trained using annotated footwear images. The optimal object detector was selected through a comparative analysis of various YOLO (You Only Look Once) object detection models, achieving a maximum F1 score of 67%. Finally, the model was deployed using SAHI (Slicing-Aided Hyper Inference) framework for real-time inference. The experimental results demonstrated that the proposed system is able to detect tiny surface defects on footwear products within a second. Consequently, the proposed system can reduce manufacturing costs and enhance quality control processes in the footwear industry.

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Automated Footwear Surface Inspection System Based on the Deep Learning Object Detection

  • Jaebong Cho,
  • Jihoon Nam,
  • Hyunbo Cho

摘要

Accurate and consistent inspection of surface defects is crucial for ensuring the quality control of footwear products. However, the industry predominantly relies on visual inspections, which are time-consuming and susceptible to subjective variations. This study presents an automated surface inspection system for footwear products utilizing deep learning-based object detection techniques. A multi-view camera system was first installed on a conveyor belt to capture the image data. Subsequently, an open-world object detection model was implemented to detect and center footwear products within the frame. To address more complex defect detection tasks, a closed-set object detection model was trained using annotated footwear images. The optimal object detector was selected through a comparative analysis of various YOLO (You Only Look Once) object detection models, achieving a maximum F1 score of 67%. Finally, the model was deployed using SAHI (Slicing-Aided Hyper Inference) framework for real-time inference. The experimental results demonstrated that the proposed system is able to detect tiny surface defects on footwear products within a second. Consequently, the proposed system can reduce manufacturing costs and enhance quality control processes in the footwear industry.