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Additive Manufacturing (AM) and Building Information Modelling (BIM) are transforming the Architecture, Engineering, and Construction (AEC) industry by catalysing innovations in design optimisation, material efficiency, and environmental performance (Gao et al., CAD Comput Aid Des 69:65–89, 2015). Integrating a Building Energy Model (BEM) at an early stage enables precise performance simulations that enhance energy efficiency, while using AM in construction optimises material usage and reduces Carbon Dioxide (CO2) emissions, as validated through Life Cycle Assessment (LCA). This paper presents a case study of a 3D-printed residential prototype constructed by the company Havelar in Porto, Portugal. It examines the interoperability of BIM and BEM with LCA tools, the accuracy of performance predictions, and the impact of three-dimensional printed construction (3DPC) on architectural design (Lim et al., Autom. Constr. 21(1): 262–268, 2012). Alternative design strategies that maximise material usage and energy efficiency are also discussed, supporting sustainable and cost-effective building practices. Furthermore, the paper addresses technological advancements and challenges within the AM process, particularly the role of modularity in 3DPC (Bogue, Assem Autom 33(4):307–311, 2013). Furthermore, explores emerging technological challenges and the role of modularity in AM, proposing an integrated project development methodology that bridges environmental science, construction practices, and design innovation to advance sustainable construction methods and reduce environmental impact.

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Integrating Additive Manufacturing with BIM: A Case Study in Sustainable Architecture and Construction

  • 会议论文

  • 发表日期：

    2025年

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  • Jaime Cunha,
  • Bárbara Rangel

摘要

Additive Manufacturing (AM) and Building Information Modelling (BIM) are transforming the Architecture, Engineering, and Construction (AEC) industry by catalysing innovations in design optimisation, material efficiency, and environmental performance (Gao et al., CAD Comput Aid Des 69:65–89, 2015). Integrating a Building Energy Model (BEM) at an early stage enables precise performance simulations that enhance energy efficiency, while using AM in construction optimises material usage and reduces Carbon Dioxide (CO2) emissions, as validated through Life Cycle Assessment (LCA). This paper presents a case study of a 3D-printed residential prototype constructed by the company Havelar in Porto, Portugal. It examines the interoperability of BIM and BEM with LCA tools, the accuracy of performance predictions, and the impact of three-dimensional printed construction (3DPC) on architectural design (Lim et al., Autom. Constr. 21(1): 262–268, 2012). Alternative design strategies that maximise material usage and energy efficiency are also discussed, supporting sustainable and cost-effective building practices. Furthermore, the paper addresses technological advancements and challenges within the AM process, particularly the role of modularity in 3DPC (Bogue, Assem Autom 33(4):307–311, 2013). Furthermore, explores emerging technological challenges and the role of modularity in AM, proposing an integrated project development methodology that bridges environmental science, construction practices, and design innovation to advance sustainable construction methods and reduce environmental impact.