This paper proposes the Joint Low-Rank and Sparse Double Dictionary Learning (LSDDL) for industrial process monitoring. The LSDDL utilizes two dictionaries, a low-rank dictionary and a sparse dictionary, to simultaneously capture global structural features and local features in multivariate time-series data from complex industrial environments. The low-rank constraint limits the learnable dictionary atoms in a low-dimensional subspace, enhancing steady-state features. The sparse constraint with \({l}_{2,1}\) -norm focuses on key local features, improving transient fault detection. An online monitoring strategy is proposed, which utilizes the T2 and SPE statistics for fault detection and estimates the control limits through kernel density estimation. Experimental results on the Tennessee Eastman Process show that LSDDL outperforms traditional and single-dictionary methods in Fault Detection Rate (FDR), demonstrating its effectiveness in complex industrial process monitoring.

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Joint Low-Rank and Sparse Double Dictionary Learning for Industrial Process Monitoring

  • Yan Pan,
  • Jipeng Guo,
  • Haopeng Yang,
  • Yuchen Wang,
  • Wenxuan Chen,
  • Youqing Wang

摘要

This paper proposes the Joint Low-Rank and Sparse Double Dictionary Learning (LSDDL) for industrial process monitoring. The LSDDL utilizes two dictionaries, a low-rank dictionary and a sparse dictionary, to simultaneously capture global structural features and local features in multivariate time-series data from complex industrial environments. The low-rank constraint limits the learnable dictionary atoms in a low-dimensional subspace, enhancing steady-state features. The sparse constraint with \({l}_{2,1}\) -norm focuses on key local features, improving transient fault detection. An online monitoring strategy is proposed, which utilizes the T2 and SPE statistics for fault detection and estimates the control limits through kernel density estimation. Experimental results on the Tennessee Eastman Process show that LSDDL outperforms traditional and single-dictionary methods in Fault Detection Rate (FDR), demonstrating its effectiveness in complex industrial process monitoring.