Qlar (formerly the Schenck Process Group) is an established customer-driven solutions provider, utilising its knowledge, expertise, and technologiesTechnology to transform production processes. Qlar has developed many quality solutions and is well-respected for applying pneumaticPneumatic conveyingConveying and injection to solve problems in non-ferrousFerrous smeltersSmelter, for over 50 years, handlingHandling concentratesConcentrate, mattesMatte, fuels, additivesAdditives, and metallurgical dusts. During 2024 Schenck Process rebranded Qlar, to show our commitment, to sustainable and cirQlar solutions. Our solutions have always been long lasting, low maintenance, high performancePerformance, easily refurbished, helping to deliver low pneumaticPneumatic handlingHandling costs throughout our 50-year history. But now we are adding condition monitoring to maintain performancePerformance and lower carbonCarbon footprint throughout the life of the equipmentEquipment. We now have added benchmarking and maintenance aids to our portfolio ensuring our systems continue to offer the same low environmental footprint they were designed and commissioned to deliver. Unfortunately, pneumaticPneumatic handlingHandling systems are often maintained poorly or by teams who do not understand the changes they make to solve a one-off problem then cost the company much more in power going forward. We now have a flow and pressure monitor which allows us to harvest data and investigate the system performancePerformance. This works not only for our systems, but any pneumaticPneumatic handlingHandling system. If you have dense phase conveyingConveying systems, there is more than likely some improvements we can make to save energy and therefore give a quick return on investmentInvestment. Our simple CONiQ CloudCONiQ CLOud e-Dense meter is mounted in the clean side air supplySupply and harvests data either to the on-board storage, or direct to the cloud, then full remote interrogation and support is available from Qlar. Basic parameters are displayed on the units HMI. Already installed in your challenging environment the systems are suitable for smelterSmelter use. Data is always interesting but once uploaded to the cloud and analysed with AIArtificial Intelligence (AI) ‘Intelligent Review’ can indicate improvements to performancePerformance for the maintenance team to carry out. Our UK test centre can characterise materials, designDesign flow angles, minimum valve sizes, hopper designDesign, pick up velocities, delivery methodologies using our vast array of pneumaticPneumatic conveyingConveying equipmentEquipment to demonstrate possible improvements or complete solutions where you have a desire to introduce or a need to eliminate inconsistent performancePerformance in your smelterSmelter handlingHandling. Our team of experienced service engineers can attend site and work with your team to improve systems or with the aid of the CONiQ CloudCONiQ CLOud e-Dense meter we can use that analysisAnalysis and support on a daily ongoing basis, remotely. This paper discusses the Qlar approach to reliable pneumaticPneumatic handlingHandling for a more sustainable solution with examples from recent installations. Minimising energy and carbonCarbon usage is vital, this equipmentEquipment can reduce your waste in dense phase conveyingConveying. Enabling cirQlar solutions! Working in partnership with Qlar delivers not only the equipmentEquipment that makes processes work but provides data, maintains performancePerformance, and delivers value both commercially and environmentally.

错误:搜索内容不能为空,请输入英文关键词
错误:关键词超出字数限制,请精简
高级检索

Benchmarking and Refining of Pneumatic Handling Systems in Smelters

  • Mark Coleman,
  • Angie Quinn

摘要

Qlar (formerly the Schenck Process Group) is an established customer-driven solutions provider, utilising its knowledge, expertise, and technologiesTechnology to transform production processes. Qlar has developed many quality solutions and is well-respected for applying pneumaticPneumatic conveyingConveying and injection to solve problems in non-ferrousFerrous smeltersSmelter, for over 50 years, handlingHandling concentratesConcentrate, mattesMatte, fuels, additivesAdditives, and metallurgical dusts. During 2024 Schenck Process rebranded Qlar, to show our commitment, to sustainable and cirQlar solutions. Our solutions have always been long lasting, low maintenance, high performancePerformance, easily refurbished, helping to deliver low pneumaticPneumatic handlingHandling costs throughout our 50-year history. But now we are adding condition monitoring to maintain performancePerformance and lower carbonCarbon footprint throughout the life of the equipmentEquipment. We now have added benchmarking and maintenance aids to our portfolio ensuring our systems continue to offer the same low environmental footprint they were designed and commissioned to deliver. Unfortunately, pneumaticPneumatic handlingHandling systems are often maintained poorly or by teams who do not understand the changes they make to solve a one-off problem then cost the company much more in power going forward. We now have a flow and pressure monitor which allows us to harvest data and investigate the system performancePerformance. This works not only for our systems, but any pneumaticPneumatic handlingHandling system. If you have dense phase conveyingConveying systems, there is more than likely some improvements we can make to save energy and therefore give a quick return on investmentInvestment. Our simple CONiQ CloudCONiQ CLOud e-Dense meter is mounted in the clean side air supplySupply and harvests data either to the on-board storage, or direct to the cloud, then full remote interrogation and support is available from Qlar. Basic parameters are displayed on the units HMI. Already installed in your challenging environment the systems are suitable for smelterSmelter use. Data is always interesting but once uploaded to the cloud and analysed with AIArtificial Intelligence (AI) ‘Intelligent Review’ can indicate improvements to performancePerformance for the maintenance team to carry out. Our UK test centre can characterise materials, designDesign flow angles, minimum valve sizes, hopper designDesign, pick up velocities, delivery methodologies using our vast array of pneumaticPneumatic conveyingConveying equipmentEquipment to demonstrate possible improvements or complete solutions where you have a desire to introduce or a need to eliminate inconsistent performancePerformance in your smelterSmelter handlingHandling. Our team of experienced service engineers can attend site and work with your team to improve systems or with the aid of the CONiQ CloudCONiQ CLOud e-Dense meter we can use that analysisAnalysis and support on a daily ongoing basis, remotely. This paper discusses the Qlar approach to reliable pneumaticPneumatic handlingHandling for a more sustainable solution with examples from recent installations. Minimising energy and carbonCarbon usage is vital, this equipmentEquipment can reduce your waste in dense phase conveyingConveying. Enabling cirQlar solutions! Working in partnership with Qlar delivers not only the equipmentEquipment that makes processes work but provides data, maintains performancePerformance, and delivers value both commercially and environmentally.