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The implementation of the Seru production system has meant a significant improvement for several Japanese manufacturing companies. Currently, different types of Seru are identified: Divisional, Rotary and Yatai. In this study, different production metrics were compared between the assembly line and the different types of Seru. For this purpose, a worker allocation model was developed for the divisional Seru and the assembly line. Subsequently, experiments were conducted in a laboratory setup, where different production systems were implemented. Finally, simulations of these experiments were developed over a longer time horizon. From the results, a positive impact of the implementation of the different types of Seru on cycle time, throughput and in-process inventory was observed.

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Comparative Study of Seru Production Systems and Traditional Assembly Lines

  • 会议论文

  • 发表日期：

    2025年

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  • Ciro Alberto Amaya,
  • Melissa Pajaro

摘要

The implementation of the Seru production system has meant a significant improvement for several Japanese manufacturing companies. Currently, different types of Seru are identified: Divisional, Rotary and Yatai. In this study, different production metrics were compared between the assembly line and the different types of Seru. For this purpose, a worker allocation model was developed for the divisional Seru and the assembly line. Subsequently, experiments were conducted in a laboratory setup, where different production systems were implemented. Finally, simulations of these experiments were developed over a longer time horizon. From the results, a positive impact of the implementation of the different types of Seru on cycle time, throughput and in-process inventory was observed.