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In the present study, an alternative sustainable method of manufacturing Ti6Al4V alloys from industrial scraps/swarfs is discussed. CFD modelingCFD modeling and simulationSimulation of cold hearth continuous castingContinuous casting process is done using FLOW-3D TruVOF and FAVOR techniques. A high-performance computing is utilised to optimise the computing resources to simulate the hydrodynamic and thermal behaviour of the liquid metalMetals. SimulationsSimulation with different superheating temperatures is conducted to understand the flow properties and solidificationSolidification. These findings provide valuable insights into understanding of flow properties and thermal distributionDistribution for reliable molten metalMolten metal delivery contributing to efficient recyclingRecycling and sustainable manufacturingSupercomputing processes.

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Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys

  • 会议论文

  • 发表日期：

    2025年

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  • J. P. Arul Mozhi Varman,
  • Tharmalingam Sivarupan,
  • Konstantinos Georgarakis,
  • Konstantinos Salonitis,
  • Mark Jolly

摘要

In the present study, an alternative sustainable method of manufacturing Ti6Al4V alloys from industrial scraps/swarfs is discussed. CFD modelingCFD modeling and simulationSimulation of cold hearth continuous castingContinuous casting process is done using FLOW-3D TruVOF and FAVOR techniques. A high-performance computing is utilised to optimise the computing resources to simulate the hydrodynamic and thermal behaviour of the liquid metalMetals. SimulationsSimulation with different superheating temperatures is conducted to understand the flow properties and solidificationSolidification. These findings provide valuable insights into understanding of flow properties and thermal distributionDistribution for reliable molten metalMolten metal delivery contributing to efficient recyclingRecycling and sustainable manufacturingSupercomputing processes.