Soldering irons are a hand tool that is indispensable in the process of making small series of electronic devices. Soldering irons have evolved from very simple devices without temperature control to devices with complex temperature control. The implementation of temperature control is based on the knowledge of the thermal models of the soldering iron. Thermal models of soldering irons are based either on the theory of thermal fields or on the theory of equivalent Kirchhoff thermal circuits. The theory of thermal fields is applied for very accurate modeling. In doing so, the finite element method (FEM) is used. For the above, it is necessary to use software packages based on FEM. Unlike FEM-based modeling, thermal circuit modeling does not require specialized software tools. It is also possible to derive analytical expressions that describe the thermal process of the soldering iron. In this paper, a thermal model of a soldering iron based on equivalent Kirchhoff thermal circuits is presented. Analytical expressions were derived to describe the thermal transient. The validity of the theoretical model is supported by measurement. Measurements were carried out on two soldering irons from different manufacturers. The measurement results were analyzed.

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Thermal Model of a Soldering Iron

  • Tomislav Barić,
  • Hrvoje Glavaš,
  • Anto Dubravac

摘要

Soldering irons are a hand tool that is indispensable in the process of making small series of electronic devices. Soldering irons have evolved from very simple devices without temperature control to devices with complex temperature control. The implementation of temperature control is based on the knowledge of the thermal models of the soldering iron. Thermal models of soldering irons are based either on the theory of thermal fields or on the theory of equivalent Kirchhoff thermal circuits. The theory of thermal fields is applied for very accurate modeling. In doing so, the finite element method (FEM) is used. For the above, it is necessary to use software packages based on FEM. Unlike FEM-based modeling, thermal circuit modeling does not require specialized software tools. It is also possible to derive analytical expressions that describe the thermal process of the soldering iron. In this paper, a thermal model of a soldering iron based on equivalent Kirchhoff thermal circuits is presented. Analytical expressions were derived to describe the thermal transient. The validity of the theoretical model is supported by measurement. Measurements were carried out on two soldering irons from different manufacturers. The measurement results were analyzed.