Grinding is a crucial process that helps improve surface quality, adjust geometry, eliminate defects and damage, control tolerances, reduce friction and wear on critical components. It is utilized in the field of tribology and in applications related to the production of parts and sliding surfaces, particularly in industries such as aerospace, automotive, medical, tool manufacturing, and railways. This article outlines a proposed design for a functional abrasive disc machine that can be used to grind metal specimens and finish hard materials. The goal of this equipment is to aid in the study and simulation of abrasive machining processes in tribological systems. This machine is column-shaped and designed to save space. It has several useful features including a linear loading system that ensures precise and uniform loading, an integrated lubrication system that provides a constant flow of lubricant during the abrasion process, and a variable speed slide that allows for precise control over the feed speed of the workpiece. The angle of attack of the abrasive disc is also adjustable, and the machine has a variable diameter speed system that simplifies speed control using only mechanical elements. Additionally, there are sensors that collect data on the abrasion process. To design a small machine with medium power, good precision, and high levels of automation for grinding metal specimens and rails, we utilized the Quality Function Deployment (QFD) methodology. This involved identifying user needs, translating requirements into engineering terms, generating design concepts, and creating calculation reports and corresponding plans.

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Proposal for a Design of an Abrasive Disc Machine for Grinding Metal Specimens and Samples

  • Juan T. Cruz-Aragón,
  • Manuel Vite-Torres,
  • Ezequiel A. Gallardo-Hernández

摘要

Grinding is a crucial process that helps improve surface quality, adjust geometry, eliminate defects and damage, control tolerances, reduce friction and wear on critical components. It is utilized in the field of tribology and in applications related to the production of parts and sliding surfaces, particularly in industries such as aerospace, automotive, medical, tool manufacturing, and railways. This article outlines a proposed design for a functional abrasive disc machine that can be used to grind metal specimens and finish hard materials. The goal of this equipment is to aid in the study and simulation of abrasive machining processes in tribological systems. This machine is column-shaped and designed to save space. It has several useful features including a linear loading system that ensures precise and uniform loading, an integrated lubrication system that provides a constant flow of lubricant during the abrasion process, and a variable speed slide that allows for precise control over the feed speed of the workpiece. The angle of attack of the abrasive disc is also adjustable, and the machine has a variable diameter speed system that simplifies speed control using only mechanical elements. Additionally, there are sensors that collect data on the abrasion process. To design a small machine with medium power, good precision, and high levels of automation for grinding metal specimens and rails, we utilized the Quality Function Deployment (QFD) methodology. This involved identifying user needs, translating requirements into engineering terms, generating design concepts, and creating calculation reports and corresponding plans.