The Smart Factory as an Operational Asset—Use of Visual Twins to Improve Factory Operational Performance

Adaptation and clear visualization of factory operations are crucial in the industrial sector. This research presents the “Visual Twin,” a tool offering detailed insights into facility inefficiencies, emphasising flow and space. It has developed using advanced 3D scanning and integrates multiple manufacturing elements, promoting flexibility and adaptability. The Visual Twin facilitates a shift in perspective, viewing the factory as an operational asset and introducing option spaces for optimal factory floor organization. This method seeks to refine workflow, enhance efficiency, and align with specific operational needs and manufacturing goals, aiming to improve overall operational efficiency, productivity, and profitability. The examples reveal the significant impact of adopting a modular and multi-service architecture, promoting rapid responses to innovation needs.