3D Printing in Non-planar Layers as a New Tool for Increasing the Quality of FDM Production

In nearly every domain today, additive technologies are advancing, particularly in the realms of technical execution and materials. The outcome of these processes is a faster, more economically efficient, and more precise production of models tailored to meet the material requirements arising from their intended purposes. However, all this progress shares a common denominator - the methodology of creating models in planar layers. All Fused Deposition Modeling (FDM) devices, regardless of their construction type, are capable of actively engaging the ‘Z’ axis in the printing process, not only after completing all perimeters at a specific height. Current software solutions now enable the modification of the process of generating planar layers into a form wherein non-planar surfaces are created in models through active movement along the ‘Z’ axis during the entire creation phase. The result of this activity is a model with coarse planar layers that serve as a foundation for creating the eventual non-planar surface. This publication intends to elucidate the process of modifying G-code for printing in non-planar layers for specific samples intended for further research. These samples aim to explore potential alterations in force distribution within the non-planar layers of various material types in the subsequent research phase.