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Tool Temperature Distribution in Orthogonal Cutting Using Finite Element Thermal Analysis

  • Wahid Tarhouni,
  • Hassen Khlifi,
  • Lefi Abdellaoui,
  • Mihed Ben Said,
  • Tarek Mabrouki,
  • Wassila Bouzid Saï

摘要

The aim of this paper is to estimate the tool temperature distribution in orthogonal cutting using a finite element thermal modelling process. The thermal loads applied in the FE model is a non-uniform heat flux which is provided from an analytical thermomechanical model developed for orthogonal turning. Besides, a python script, based on Abaqus Python Scripting coupling, was used to automatically generate the tool-chip contact surface and to predict heat flux and boundary conditions over a wide range of cutting conditions. The simulated temperatures are in line with experimental data under several cutting conditions.