Structure and Properties of Zr–Mo–Si–B and Hf–Mo–Si–B Protective Composite Coatings Obtained by Spark Plasma Sintering
摘要
Coatings in the Zr–Mo–Si–B and Hf–Mo–Si–B systems were obtained by spark plasma sintering (SPS) using ZrSi2–MoSi2–ZrB2 and HfSi2–MoSi2–HfB2 heterophase powders manufactured by the self-propagating, high-temperature synthesis method. The Zr–Mo–Si–B and Hf–Mo–Si–B coatings were characterized by a thickness of 1.3–1.4 mm, had a dense structure, and contained phases in wt %: 61 o-ZrSi2, 15 h-ZrB2, 15 t-MoSi2, 8 m-ZrO2, 1 c-ZrB and 53 o-HfSi2, 14 h-HfB2, 19 t-MoSi2, 9 m-HfO2, and 5 c-HfB, respectively. The coating hardness was 15–16 GPa, the elastic modulus was 265–268 GPa, and the elastic recovery was 38–39%. The Hf–Mo–Si–B coating was characterized by the minimal values of (a) specific wear rate of 4.2 × 10–5 mm3 N–1 m–1 under sliding friction conditions, (b) crater volume of 5 × 103 μm3 under impact-dynamic tests, and (c) oxidation rate of <2.3 × 10–3 mg/(cm2 s) at 1200°C. The SPS coatings are superior to niobium substrates in wear resistance by ~25 times and oxidation resistance by several orders of magnitude.