Abstract <p>Coatings in the Zr–Mo–Si–B and Hf–Mo–Si–B systems were obtained by spark plasma sintering (SPS) using ZrSi<sub>2</sub>–MoSi<sub>2</sub>–ZrB<sub>2</sub> and HfSi<sub>2</sub>–MoSi<sub>2</sub>–HfB<sub>2</sub> heterophase powders manufactured by the self-propagating, high-temperature synthesis method. The Zr–Mo–Si–B and Hf–Mo–Si–B coatings were characterized by a thickness of 1.3–1.4 mm, had a dense structure, and contained phases in wt %: 61 o-ZrSi<sub>2</sub>, 15 h-ZrB<sub>2</sub>, 15 t-MoSi<sub>2</sub>, 8 m-ZrO<sub>2</sub>, 1 c-ZrB and 53 o-HfSi<sub>2</sub>, 14 h-HfB<sub>2</sub>, 19 t-MoSi<sub>2</sub>, 9 m-HfO<sub>2</sub>, and 5 c-HfB, respectively. The coating hardness was 15–16 GPa, the elastic modulus was 265–268 GPa, and the elastic recovery was 38–39%. The Hf–Mo–Si–B coating was characterized by the minimal values of (a) specific wear rate of 4.2 × 10<sup>–5</sup> mm<sup>3</sup> N<sup>–1</sup> m<sup>–1</sup> under sliding friction conditions, (b) crater volume of 5 × 10<sup>3</sup> μm<sup>3</sup> under impact-dynamic tests, and (c) oxidation rate of &lt;2.3 × 10<sup>–3</sup> mg/(cm<sup>2</sup> s) at 1200°C. The SPS coatings are superior to niobium substrates in wear resistance by ~25 times and oxidation resistance by several orders of magnitude.</p>

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Structure and Properties of Zr–Mo–Si–B and Hf–Mo–Si–B Protective Composite Coatings Obtained by Spark Plasma Sintering

  • Ph. V. Kiryukhantsev-Korneev,
  • A. D. Chertova,
  • S. I. Rupasov,
  • T. A. Sviridova,
  • T. A. Lobova,
  • P. Feng,
  • X. Ren,
  • E. A. Levashov

摘要

Abstract

Coatings in the Zr–Mo–Si–B and Hf–Mo–Si–B systems were obtained by spark plasma sintering (SPS) using ZrSi2–MoSi2–ZrB2 and HfSi2–MoSi2–HfB2 heterophase powders manufactured by the self-propagating, high-temperature synthesis method. The Zr–Mo–Si–B and Hf–Mo–Si–B coatings were characterized by a thickness of 1.3–1.4 mm, had a dense structure, and contained phases in wt %: 61 o-ZrSi2, 15 h-ZrB2, 15 t-MoSi2, 8 m-ZrO2, 1 c-ZrB and 53 o-HfSi2, 14 h-HfB2, 19 t-MoSi2, 9 m-HfO2, and 5 c-HfB, respectively. The coating hardness was 15–16 GPa, the elastic modulus was 265–268 GPa, and the elastic recovery was 38–39%. The Hf–Mo–Si–B coating was characterized by the minimal values of (a) specific wear rate of 4.2 × 10–5 mm3 N–1 m–1 under sliding friction conditions, (b) crater volume of 5 × 103 μm3 under impact-dynamic tests, and (c) oxidation rate of <2.3 × 10–3 mg/(cm2 s) at 1200°C. The SPS coatings are superior to niobium substrates in wear resistance by ~25 times and oxidation resistance by several orders of magnitude.