<p>Calcium oxide (CaO), which is mostly derived from (CaCO₃) limestone and silicon dioxide (SiO₂) are the main components in cement manufacture. Yet magnesite-rich limestone (MgCO₃) is often used due to its low cost. As a quality problem was encountered during the first cement production run at the Saoura cement factory (SSC, GICA Algerian cement industrial group), this study was carried out to overcome this issue. The first part involves hundreds of experiments conducted over two years of clinker production, aiming to analyse the effect of magnesium oxide on the clinker’s firing process and mineral composition. The second part describes the use of sulphur trioxide to enhance cement quality, considering the high levels of MgO, CaOl, and Alkali (Na<sub>2</sub>O, K<sub>2</sub>O). The main findings reveal that high MgO rates negatively affect the mineral composition, chemical and microscopic properties of the clinker produced. However, increasing SO<sub>3</sub> levels improves the cement’s physico-mechanical characteristics, and reduces clinker consumption and CO<sub>2</sub> emissions.</p> Graphical abstract <p></p>

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Effect of MgO on the chemical, mineralogical, and microscopic clinker properties and impact of SO3 on the cement’s physico-mechanical characteristics

  • Nasser Dine HadjDjelloul,
  • Khedidja Himouri,
  • Soufiane Merabti

摘要

Calcium oxide (CaO), which is mostly derived from (CaCO₃) limestone and silicon dioxide (SiO₂) are the main components in cement manufacture. Yet magnesite-rich limestone (MgCO₃) is often used due to its low cost. As a quality problem was encountered during the first cement production run at the Saoura cement factory (SSC, GICA Algerian cement industrial group), this study was carried out to overcome this issue. The first part involves hundreds of experiments conducted over two years of clinker production, aiming to analyse the effect of magnesium oxide on the clinker’s firing process and mineral composition. The second part describes the use of sulphur trioxide to enhance cement quality, considering the high levels of MgO, CaOl, and Alkali (Na2O, K2O). The main findings reveal that high MgO rates negatively affect the mineral composition, chemical and microscopic properties of the clinker produced. However, increasing SO3 levels improves the cement’s physico-mechanical characteristics, and reduces clinker consumption and CO2 emissions.

Graphical abstract