Abstract <p>By direct-current magnetron sputtering (DCMS) and high-power impulse magnetron sputtering (HIPIMS) methods at peak currents of 50 and 100 A, as well as by applying a negative bias voltage of –500 V to a substrate with a target compound of Ti<sub>2</sub>AlC, nanostructured coatings in the Ti–Al–C system with a thickness of 1.8–6.4 μm were obtained. The main phase in the coatings was titanium carbide; when using HIPIMS, the intermetallic compound TiAl was additionally formed. It was found that the coatings deposited by the DCMS method have a maximum hardness of 31 GPa and an elastic modulus of 294 GPa, as well as a low friction coefficient of 0.2, while the HIPIMS method, when using optimal conditions, provides a minimum wear rate of 5.1 × 10<sup>–6</sup> mm<sup>3</sup> N<sup>–1</sup>m<sup>–1</sup>, thermal stability, and oxidation resistance up to 1000°С. The protective properties are associated with the formation of dense surface films based on aluminum oxide. The use of HIPIMS by applying a high negative bias voltage to the substrate promotes the precipitation of Ti<sub>2</sub>AlC and Ti<sub>3</sub>AlC<sub>2</sub> MAX-phase crystallites with a crystallite size of less than 100 nm during vacuum annealing of coatings at 1000°С.</p>

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The Influence of Energy Parameters on the Structure and Properties of Ti–Al–C Coatings Obtained by DCMS and HIPIMS Methods

  • Ph. V. Kiryukhantsev-Korneev,
  • A. D. Chertova,
  • P. Feng,
  • X. Ren,
  • E. A. Levashov

摘要

Abstract

By direct-current magnetron sputtering (DCMS) and high-power impulse magnetron sputtering (HIPIMS) methods at peak currents of 50 and 100 A, as well as by applying a negative bias voltage of –500 V to a substrate with a target compound of Ti2AlC, nanostructured coatings in the Ti–Al–C system with a thickness of 1.8–6.4 μm were obtained. The main phase in the coatings was titanium carbide; when using HIPIMS, the intermetallic compound TiAl was additionally formed. It was found that the coatings deposited by the DCMS method have a maximum hardness of 31 GPa and an elastic modulus of 294 GPa, as well as a low friction coefficient of 0.2, while the HIPIMS method, when using optimal conditions, provides a minimum wear rate of 5.1 × 10–6 mm3 N–1m–1, thermal stability, and oxidation resistance up to 1000°С. The protective properties are associated with the formation of dense surface films based on aluminum oxide. The use of HIPIMS by applying a high negative bias voltage to the substrate promotes the precipitation of Ti2AlC and Ti3AlC2 MAX-phase crystallites with a crystallite size of less than 100 nm during vacuum annealing of coatings at 1000°С.