Nanoparticle-reinforced SiOC ceramic matrix composite films with structure gradient fabricated by inkjet printing and laser sintering

Ceramic matrix composites (CMCs) play an important role in various load-bearing applications. However, fabricating CMCs with both high toughness and stiffness, which are normally mutually exclusive properties, is challenging. Here, we develop an SiOC composite film reinforced with nanoscale tungsten-based particles with a structure and property gradient by integrating hybrid nanoparticle inkjet printing and selective laser sintering. Mechanical results of the resulting SiOC-WOx films exhibit a stiffness-toughness co-enhancement, including a 2-fold improvement in hardness and modulus, and a 3.8-fold better fracture toughness than the matrix material. Moreover, the films exhibit interfacial bonding strengths of up to 86.6 MPa and operate stably at 1050 °C. This performance is attributed to a gradient in the metal-to-ceramic composition and uniformly dispersed self-assembled nanoscale reinforcing particles. This nanoparticle laser sintering method could be used to prepare other materials with structure and property gradients.