Cobalt hydride-mediated photocatalytic semihydrogenation of acetylene impurities for continuous-flow production of polymer-grade ethylene
摘要
The semihydrogenation of acetylene impurities in crude ethylene streams to produce polymer-grade ethylene is important for the polyethylene industry. Photocatalytic reduction offers a promising solution in terms of sustainability. However, the current state of photocatalytic acetylene semihydrogenation systems has shown limited activity. Here we report a metal-catalysed hydrogen atom transfer pathway to promote photocatalytic acetylene semihydrogenation via rapid formation of cobalt hydride species. Applying a N,N′-bis(salicylidene)ethylenediamine cobalt catalyst with an electron-donating ligand that energetically favours cobalt hydride formation in pure acetylene yields excellent acetylene-to-ethylene reduction performance with near-unity selectivity, a turnover number of 29,401 and a turnover frequency of 2.14 s−1. Most importantly, we engineered a continuous-flow photoreactor, by which crude ethylene containing 1.10 vol% acetylene can be steadily converted into polymer-grade ethylene continuously over 50 h.