Effect of mineralogical composition on the compressive strength and microstructure of metakaolin geopolymer
摘要
The objective of this work is to investigate the impact of mineralogical composition (SiO2 and Al2O3 content) on the properties of metakaolin-based geopolymers, including compressive strength and microstructure. Two kaolin samples with different mineralogical compositions were used: one has higher Al2O3 and lower SiO2 content (coded as kH), compared to the second one, which is coded as kL. Post calcination at 700 °C for 1 h, the pozzolanic activity of both metakaolin samples was measured by the Chapelle test. The metakaolin samples (MkH and MkL) were activated with NaOH and Na2SiO3 to produce geopolymers. Four mixes from each metakaolin sample were prepared based on varying SiO2/Al2O3 ratios at 3.1, 3.3, 3.5 and 3.7. Initial and final setting time and compressive strength were evaluated to assess the quality of the resulting geopolymers. The phase composition of the geopolymers was analyzed using X-ray diffraction (XRD) and thermogravimetric analysis (TGA/DTG), as well as microstructure using scanning electron microscopy (SEM) and the Brunauer–Emmett–Teller/Barrett–Joyner–Halenda models (BET/BJH). The presence of Al2O3 in kaolin has significantly improved the metakaolin reactivity. MkH and MkL have pozzolanicity of 1006 and 767 mg CaO/g Mk, respectively. The MkH with a low SiO2 content requires high Na2SiO3 to produce a geopolymer with the same SiO2/Al2O3 ratio as the MkL-based geopolymer. The highest compressive strength was 64.24 and 18.6 MPa at a SiO2/Al2O3 molar ratio of 3.5 for MkH- and MkL-based geopolymers, respectively. This suggests that adding SiO2 externally with Na2SiO3 in the geopolymer would be more effective than relying on its presence in the original mineral makeup of the raw material metakaolin. The soluble active SiO2 included in the matrix by Na2SiO3 promotes the rapid formation of a more densely packed network structure.