<p>As graphene and related materials increasingly integrate into various industries, producing high-quality graphene sheets on a large scale becomes crucial. Here, we present a unique approach to the large-scale production of graphene through laser-assisted graphite expansion followed by ultrasonic exfoliation. The present method utilizes laser technology to significantly expand graphite, achieving an expansion rate of 800&#xa0;mL g<sup>−1</sup> with a deficient energy consumption of just two watts laser. The graphene produced via ultrasonication of expanded graphite samples exhibited high quality (I<sub>D</sub>/I<sub>G</sub>) ~ 0.13 and a few layers with a (I<sub>2D</sub>/I<sub>G</sub>) ~ 0.52. Free-standing films with different thicknesses (11–69&#xa0;µm) were successfully prepared through filtration, reaching significant electrical conductivity up to (~ 1707&#xa0;S cm<sup>−1</sup>). The as-prepared graphene films are further explored for electromagnetic interference (EMI) shielding. The highest shielding effectiveness (SE) was recorded for the graphene film with a thickness of 69&#xa0;µm, reaching a value of ~ 72&#xa0;dB. Meanwhile, the graphene film with an 11&#xa0;µm thickness achieves the highest absolute effectiveness (SSE/t) of ~ 58,666&#xa0;dB cm<sup>2</sup>&#xa0;g<sup>−1</sup><sub>,</sub> surpassing most current graphene and MXene films, which typically present values in the range of 10,000 to 40,000&#xa0;dB cm<sup>2</sup>&#xa0;g<sup>−1</sup>. This present laser-assisted expansion incorporating a sonication exfoliation strategy paves a new way to produce graphene on a large scale.</p>

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Unprecedented expansion of graphite with low power laser for high-quality liquid phase exfoliated graphene

  • Rami Elkaffas,
  • Baosong Li,
  • Shanavas Shajahan,
  • Basel Altawil,
  • Zeyad M. Abdulhamid,
  • Dalaver Anjum,
  • Yarjan Abdul Samad

摘要

As graphene and related materials increasingly integrate into various industries, producing high-quality graphene sheets on a large scale becomes crucial. Here, we present a unique approach to the large-scale production of graphene through laser-assisted graphite expansion followed by ultrasonic exfoliation. The present method utilizes laser technology to significantly expand graphite, achieving an expansion rate of 800 mL g−1 with a deficient energy consumption of just two watts laser. The graphene produced via ultrasonication of expanded graphite samples exhibited high quality (ID/IG) ~ 0.13 and a few layers with a (I2D/IG) ~ 0.52. Free-standing films with different thicknesses (11–69 µm) were successfully prepared through filtration, reaching significant electrical conductivity up to (~ 1707 S cm−1). The as-prepared graphene films are further explored for electromagnetic interference (EMI) shielding. The highest shielding effectiveness (SE) was recorded for the graphene film with a thickness of 69 µm, reaching a value of ~ 72 dB. Meanwhile, the graphene film with an 11 µm thickness achieves the highest absolute effectiveness (SSE/t) of ~ 58,666 dB cm2 g−1, surpassing most current graphene and MXene films, which typically present values in the range of 10,000 to 40,000 dB cm2 g−1. This present laser-assisted expansion incorporating a sonication exfoliation strategy paves a new way to produce graphene on a large scale.