Designing prepacked aggregate concrete for improved mechanical properties and its field application in constructing steel tube concrete

Prepacked aggregate concrete (PAC) is made by placing coarse aggregates of various sizes into a formwork and then filling the voids between coarse aggregate and grout. The mechanical performance of PAC is dominated by the compactness due to grout filling, but few study considered the pouring methods and grout performance synchronously. The coupled effect of pouring methods and grout performance on the compactness of PAC is investigated in this study. The results show that the gravity pouring method is only suitable for grouts with good flowability. The pump pouring method is more widely used. It can be adapted to grout with poorer fluidity and coarse aggregate with greater apparent density. The ultrasonic pulse velocity test method provides a relatively accurate evaluation of the compactness of PAC. Furthermore, due to the enhanced mechanical properties of PAC, the filed application potential in the preparation of steel tube concrete columns has also been confirmed, where the results exhibited that PAC based steel tube concrete contributed to an enhanced ductility and autogenous shrinkage.