<p>The growing demand for advanced materials, miniaturized devices and integrated microsystems calls for the reliable fabrication of complex, multiscale, three-dimensional (3D) architectures, a need increasingly addressed through light-based and laser-based processes. However, owing to the field-of-view&#xa0;(FOV) limitations of conventional imaging optics, existing 3D laser nanofabrication techniques face fundamental challenges in throughput, proximity error and stitching defects on the path to scaling. Here we present a scalable 3D nanofabrication platform that uses a metalens-generated focal spot array to parallelize two-photon lithography (TPL)<sup><CitationRef CitationID="CR1">1</CitationRef></sup> beyond centimetre-scale write field areas. Metalenses are ideally suited for producing submicron-scale focal spots for high-throughput nanolithography, as they uniquely feature large numerical apertures (NAs), immersion media compatibility and large-scale manufacturability. We experimentally demonstrate a printing system that uses a 12-cm<sup>2</sup> metalens array to produce more than 120,000 cooperative focal spots, corresponding to a throughput exceeding 10<sup>8</sup> voxels s<sup>−1</sup>. By programmatically patterning the focal spot array using a spatial light modulator (SLM), an adaptive parallel printing strategy is developed for precise greyscale linewidth modulation and choreographed printing of semiperiodic and fully aperiodic 3D geometries. We demonstrate parallel printing of replicated microstructures (&gt;50 M microparticles per day), centimetre-scale 3D architectures with feature sizes down to 113 nm, and photonic and mechanical metamaterials. This work demonstrates the potential of 3D nanolithography towards wafer-scale production, showing how TPL could be used at scale for applications in microelectronics<sup><CitationRef CitationID="CR2">2</CitationRef></sup>, biomedicine<sup><CitationRef CitationID="CR3">3</CitationRef></sup>, quantum technology<sup><CitationRef CitationID="CR4">4</CitationRef></sup> and high-energy laser targets<sup><CitationRef CitationID="CR5">5</CitationRef>,<CitationRef CitationID="CR6">6</CitationRef></sup>.</p>

错误:搜索内容不能为空,请输入英文关键词
错误:关键词超出字数限制,请精简
高级检索

3D nanolithography with metalens arrays and spatially adaptive illumination

  • Songyun Gu,
  • Chenkai Mao,
  • Anna Guell Izard,
  • Sarvesh Sadana,
  • Dongping Terrel-Perez,
  • Magi Mettry-Yassa,
  • Wonjin Choi,
  • Wenjie Zhou,
  • Hujie Yan,
  • Ziran Zhou,
  • Travis Massey,
  • Alex Abelson,
  • You Zhou,
  • Sijia Huang,
  • Chiara Daraio,
  • Thejaswi Umanath Tumkur,
  • Jonathan A. Fan,
  • Xiaoxing Xia

摘要

The growing demand for advanced materials, miniaturized devices and integrated microsystems calls for the reliable fabrication of complex, multiscale, three-dimensional (3D) architectures, a need increasingly addressed through light-based and laser-based processes. However, owing to the field-of-view (FOV) limitations of conventional imaging optics, existing 3D laser nanofabrication techniques face fundamental challenges in throughput, proximity error and stitching defects on the path to scaling. Here we present a scalable 3D nanofabrication platform that uses a metalens-generated focal spot array to parallelize two-photon lithography (TPL)1 beyond centimetre-scale write field areas. Metalenses are ideally suited for producing submicron-scale focal spots for high-throughput nanolithography, as they uniquely feature large numerical apertures (NAs), immersion media compatibility and large-scale manufacturability. We experimentally demonstrate a printing system that uses a 12-cm2 metalens array to produce more than 120,000 cooperative focal spots, corresponding to a throughput exceeding 108 voxels s−1. By programmatically patterning the focal spot array using a spatial light modulator (SLM), an adaptive parallel printing strategy is developed for precise greyscale linewidth modulation and choreographed printing of semiperiodic and fully aperiodic 3D geometries. We demonstrate parallel printing of replicated microstructures (>50 M microparticles per day), centimetre-scale 3D architectures with feature sizes down to 113 nm, and photonic and mechanical metamaterials. This work demonstrates the potential of 3D nanolithography towards wafer-scale production, showing how TPL could be used at scale for applications in microelectronics2, biomedicine3, quantum technology4 and high-energy laser targets5,6.