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Regioselective hydroformylation of propene catalysed by rhodium-zeolite

  • Xiangjie Zhang,
  • Tao Yan,
  • Huaming Hou,
  • Junqing Yin,
  • Hongliu Wan,
  • Xiaodong Sun,
  • Qing Zhang,
  • Fanfei Sun,
  • Yao Wei,
  • Mei Dong,
  • Weibin Fan,
  • Jianguo Wang,
  • Yujie Sun,
  • Xiong Zhou,
  • Kai Wu,
  • Yong Yang,
  • Yongwang Li,
  • Zhi Cao

摘要

Hydroformylation is an industrial process for the production of aldehydes from alkenes1,2. Regioselective hydroformylation of propene to high-value n-butanal is particularly important, owing to a wide range of bulk applications of n-butanal in the manufacture of various necessities in human daily life3. Supported rhodium (Rh) hydroformylation catalysts, which often excel in catalyst recyclability, ease of separation and adaptability for continuous-flow processes, have been greatly exploited4. Nonetheless, they usually consist of rotationally flexible and sterically unconstrained Rh hydride dicarbonyl centres, only affording limited regioselectivity to n-butanal58. Here we show that proper encapsulation of Rh species comprising Rh(I)-gem-dicarbonyl centres within a MEL zeolite framework allows the breaking of the above model. The optimized catalyst exhibits more than 99% regioselectivity to n-butanal and more than 99% selectivity to aldehydes at a product formation turnover frequency (TOF) of 6,500 h−1, surpassing the performance of all heterogeneous and most homogeneous catalysts developed so far. Our comprehensive studies show that the zeolite framework can act as a scaffold to steer the reaction pathway of the intermediates confined in the space between the zeolite framework and Rh centres towards the exclusive formation of n-butanal.