Phase-specific weathering degradation mechanisms in EPDM–PP thermoplastic vulcanizates
摘要
Ethylene propylene diene monomer–polypropylene (EPDM–PP) thermoplastic vulcanizates (TPVs) are increasingly deployed as recyclable substitutes for conventional crosslinked EPDM in outdoor seals and gaskets. Yet, their long-term weathering degradation remains mechanistically unresolved. In this study, extended accelerated weathering (ASTM G154 Cycle 7; coupled UV–moisture–heat) is combined with controlled variations in exposure temperature and precipitation, and EPDM–PP is directly benchmarked against a hardness-matched EPDM. Results show that EPDM–PP does not follow the monotonic decay typical of EPDM; instead, performance evolves through a two-stage trajectory comprising (i) an extended “induction” regime with retention of tensile properties and minimal stiffening, followed by (ii) an abrupt property collapse once a critical threshold is reached at elevated temperature. SEM/EDS/FTIR analyses indicate that this transition is governed by phase-specific degradation: EPDM fragmentation is suppressed during the induction period by the TPV microstructure, whereas photo-oxidative degradation of the PP domain ultimately triggers crack growth, oxidation-driven mass loss, and rapid loss of load-bearing area. By identifying the PP phase as the durability-limiting component and delineating its “cliff-edge” failure mode, this work establishes a mechanistic framework for predicting EPDM–PP service reliability and for designing TPVs with extended outdoor lifetimes.