Mechanistic insights into oxygen partial pressure–regulated high-temperature oxidation of a Ni–26W–6Cr superalloy
摘要
This work reveals the oxygen partial pressure–regulated oxidation behavior of a Ni–26W–6Cr superalloy at 700–850 °C and elucidates the mechanism underlying its insufficient oxidation resistance. At 700–775 °C, oxidation produces a duplex scale comprising an outer NiO layer and an inner mixed oxide layer, whose evolution is strongly influenced by Cr content and W-induced suppression of Cr diffusion. At 850 °C, early-stage Cr2O3 volatilization disrupts scale integrity and locally elevates the oxygen partial pressure, thereby promoting the formation of an intermediate Ni(Mn, Cr)2O4 spinel layer. This spinel layer impedes oxygen transport and drives the compositional transformation of the inner scale from NiWO4 + NiCr2O4 to NiWO4 + Cr2O3. This study establishes a mechanistic link between oxygen partial pressure fluctuations and oxide scale evolution in multi-component alloys, offering insights for designing alloys with improved high-temperature oxidation resistance.