<p>A novel high-throughput platform enabling high-efficient preparation of droplet microarray and automatic characterization of corrosion morphologies was employed to investigate droplet corrosion on carbon steel. One hundred droplets with different compositions (NaCl and Na<sub>2</sub>SO<sub>4</sub>), concentrations (from 0.4 wt.% to 4 wt.%) and pH values (3, 7 and 10) were obtained within 2 h. The average height of accumulated corrosion products (<i>H</i>) in neutral NaCl droplets decreased as NaCl concentration exceeded 2.4 wt.%, while <i>H</i> value in neutral Na<sub>2</sub>SO<sub>4</sub> droplets increased continuously with the increasing Na<sub>2</sub>SO<sub>4</sub> concentration. Finite element modelling confirmed that the high surface coverage of corrosion products in high-concentration NaCl droplets prohibited corrosion products accumulation. The less aggressive SO<sub>4</sub><sup>2−</sup> resulted in a low surface coverage thereby enabling continuous corrosion products formation. For the influence of pH values, the corrosion rate in acidic environment (pH=3) was the largest due to the formation of non-protective γ-FeOOH and FeCl<sub>2</sub>, while the alkaline environment (pH=10) showed the least corrosion rate as more protective α-FeOOH was generated.</p>

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High-throughput investigation and finite element modelling of atmospheric corrosion on carbon steel under varying droplets

  • Shiyao Du,
  • Chenhao Ren,
  • Lingwei Ma,
  • Dequan Wu,
  • Kun Zhou,
  • Zongbao Li,
  • Jun Wang,
  • Dawei Zhang

摘要

A novel high-throughput platform enabling high-efficient preparation of droplet microarray and automatic characterization of corrosion morphologies was employed to investigate droplet corrosion on carbon steel. One hundred droplets with different compositions (NaCl and Na2SO4), concentrations (from 0.4 wt.% to 4 wt.%) and pH values (3, 7 and 10) were obtained within 2 h. The average height of accumulated corrosion products (H) in neutral NaCl droplets decreased as NaCl concentration exceeded 2.4 wt.%, while H value in neutral Na2SO4 droplets increased continuously with the increasing Na2SO4 concentration. Finite element modelling confirmed that the high surface coverage of corrosion products in high-concentration NaCl droplets prohibited corrosion products accumulation. The less aggressive SO42− resulted in a low surface coverage thereby enabling continuous corrosion products formation. For the influence of pH values, the corrosion rate in acidic environment (pH=3) was the largest due to the formation of non-protective γ-FeOOH and FeCl2, while the alkaline environment (pH=10) showed the least corrosion rate as more protective α-FeOOH was generated.