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<p>The chemical recycling of commodity acrylic polymers, such as the transparent thermoplastic polymethyl methacrylate (PMMA), typically requires temperatures of 350-400°C. Herein, we report chemical recycling back to monomers for PMMA between 120-180°C, through UV illumination under oxygen-free conditions. We have achieved gram-scale degradation of consumer plastic with &gt;95% conversion, yielding &gt;70% monomer, which can be readily repolymerized. The process proceeds even at high concentrations (&gt;1 M) and depends strongly on solvent choice: aromatic solvents like dichlorobenzene and diphenyl ether maximize conversion. In contrast to a concurrently published study, we report that chlorine radicals are not required for depolymerization; however, when present, they react with the unzipping chain to form chlorine-functionalized PMMA which can be upcycled through derivatization. In more sustainable non-chlorinated solvents such as benzonitrile, minimal termination by radicals enables complete unzipping. These findings demonstrate a low-temperature, scalable route for the chemical recycling of PMMA, offering alternative pathways for plastic circularity.</p>

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Photo-initiated solvent-mediated depolymerization of consumer poly(methyl methacrylate) without chlorinated reagents

  • 期刊论文

  • 出版模式：

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  • 发表日期：

    2026年1月28日

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  • Jonathan T. Husband,
  • Gavin Irvine,
  • Callum R. Morris,
  • Andrea Folli,
  • Matthew G. Davidson,
  • Simon J. Freakley

摘要

The chemical recycling of commodity acrylic polymers, such as the transparent thermoplastic polymethyl methacrylate (PMMA), typically requires temperatures of 350-400°C. Herein, we report chemical recycling back to monomers for PMMA between 120-180°C, through UV illumination under oxygen-free conditions. We have achieved gram-scale degradation of consumer plastic with >95% conversion, yielding >70% monomer, which can be readily repolymerized. The process proceeds even at high concentrations (>1 M) and depends strongly on solvent choice: aromatic solvents like dichlorobenzene and diphenyl ether maximize conversion. In contrast to a concurrently published study, we report that chlorine radicals are not required for depolymerization; however, when present, they react with the unzipping chain to form chlorine-functionalized PMMA which can be upcycled through derivatization. In more sustainable non-chlorinated solvents such as benzonitrile, minimal termination by radicals enables complete unzipping. These findings demonstrate a low-temperature, scalable route for the chemical recycling of PMMA, offering alternative pathways for plastic circularity.