<p>Solar-driven interfacial desalination is an emerging approach to address global freshwater crisis while minimizing carbon emissions. A key challenge in interfacial desalination technology is maintaining long-term high efficiency with fouling-resistance and energy-saving. Here, we develop a 3D-printed concave-shaped solar evaporator and a floating freshwater collection setup, that achieve nearly 100% photothermal evaporation efficiency with a rate of 2.23 <InlineEquation ID="IEq1"> <InlineMediaObject> <ImageObject Color="BlackWhite" FileRef="41467_2025_58952_Article_IEq1.gif" Format="GIF" Height="19" Rendition="HTML" Resolution="72" Type="Linedraw" Width="71" /> </InlineMediaObject> <EquationSource Format="TEX">\({{{\rm{kg}}}}{{{{\rm{m}}}}}^{-2}{{{{\rm{h}}}}}^{-1}\)</EquationSource> <EquationSource Format="MATHML"><math> <mi mathvariant="normal">kg</mi> <msup> <mrow> <mi mathvariant="normal">m</mi> </mrow> <mrow> <mo>−</mo> <mn>2</mn> </mrow> </msup> <msup> <mrow> <mi mathvariant="normal">h</mi> </mrow> <mrow> <mo>−</mo> <mn>1</mn> </mrow> </msup> </math></EquationSource> </InlineEquation> and freshwater collection rate of 1.23 <InlineEquation ID="IEq2"> <InlineMediaObject> <ImageObject Color="BlackWhite" FileRef="41467_2025_58952_Article_IEq2.gif" Format="GIF" Height="19" Rendition="HTML" Resolution="72" Type="Linedraw" Width="71" /> </InlineMediaObject> <EquationSource Format="TEX">\({{{\rm{kg}}}}{{{{\rm{m}}}}}^{-2}{{{{\rm{h}}}}}^{-1}\)</EquationSource> <EquationSource Format="MATHML"><math> <mi mathvariant="normal">kg</mi> <msup> <mrow> <mi mathvariant="normal">m</mi> </mrow> <mrow> <mo>−</mo> <mn>2</mn> </mrow> </msup> <msup> <mrow> <mi mathvariant="normal">h</mi> </mrow> <mrow> <mo>−</mo> <mn>1</mn> </mrow> </msup> </math></EquationSource> </InlineEquation> under one sun illumination. This 3D concave-shaped solar evaporator design, achieved through 3D printing and double-sided surface modification, allows interfacial desalination process to occur at the bottom surface of the evaporator with superior heat transfer, ultra-effective salt-resistance and enlarged water-air interfacial area. The evaporation stability, extending well beyond traditional limitations of days or months, is realized by a decoupling design and the low-cost renewal of water-intake layer. This design allows vapor to escape downward without causing fouling problem within the top solar absorber. Furthermore, a self-floating freshwater collection setup facilitates thermal exchange with low-temperature seawater for sustainable application. Our large-scale integrated 3D printed evaporator-collector strategy demonstrates potential for portable solar-driven interfacial desalination and freshwater collection.</p>

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Large-scale 3D printed fouling-resistant self-floating evaporator

  • Yiru Pu,
  • Wenzhu Lin,
  • Xiaoxue Yao,
  • Qili Xu,
  • Wai Kin Lo,
  • Yuyi Liu,
  • Jiawei Sun,
  • Yijun Zeng,
  • Songnan Bai,
  • Miaomiao Cui,
  • Stevin Pramana,
  • Tong Li,
  • Zuankai Wang,
  • Steven Wang

摘要

Solar-driven interfacial desalination is an emerging approach to address global freshwater crisis while minimizing carbon emissions. A key challenge in interfacial desalination technology is maintaining long-term high efficiency with fouling-resistance and energy-saving. Here, we develop a 3D-printed concave-shaped solar evaporator and a floating freshwater collection setup, that achieve nearly 100% photothermal evaporation efficiency with a rate of 2.23 \({{{\rm{kg}}}}{{{{\rm{m}}}}}^{-2}{{{{\rm{h}}}}}^{-1}\) kg m 2 h 1 and freshwater collection rate of 1.23 \({{{\rm{kg}}}}{{{{\rm{m}}}}}^{-2}{{{{\rm{h}}}}}^{-1}\) kg m 2 h 1 under one sun illumination. This 3D concave-shaped solar evaporator design, achieved through 3D printing and double-sided surface modification, allows interfacial desalination process to occur at the bottom surface of the evaporator with superior heat transfer, ultra-effective salt-resistance and enlarged water-air interfacial area. The evaporation stability, extending well beyond traditional limitations of days or months, is realized by a decoupling design and the low-cost renewal of water-intake layer. This design allows vapor to escape downward without causing fouling problem within the top solar absorber. Furthermore, a self-floating freshwater collection setup facilitates thermal exchange with low-temperature seawater for sustainable application. Our large-scale integrated 3D printed evaporator-collector strategy demonstrates potential for portable solar-driven interfacial desalination and freshwater collection.