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<p>Cobalt phosphate (CoPi) is a widely used oxygen evolution reaction (OER) catalyst in photoelectrochemical (PEC) water splitting systems. Traditionally, CoPi is fabricated via photo-assisted electrodeposition (PED) from a cobalt-containing electrolyte solution, a method that is limited in scalability. In this study, we demonstrate a novel and scalable route to CoPi, where cobalt oxide (CoO<sub>x</sub>) is first grown by aerosol-assisted chemical vapour deposition (AACVD) and then surface modified through a dark electrochemical treatment (ET) process. Both fabrication techniques were used to deposit CoPi onto bismuth vanadate (BiVO<sub>4</sub>) photoanodes synthesised by AACVD. CoPi-decorated BiVO<sub>4</sub> fabricated <i>via</i> AACVD + ET demonstrated superior charge separation efficiency, stability over four hours of chronoamperometry, and photoelectrochemical performance, achieving an improved half-cell solar-to-hydrogen (HC-STH) efficiency of 1.16% at 1.23 V vs RHE compared to CoPi-decorated BiVO<sub>4</sub> fabricated by PED, which exhibited an HC-STH efficiency of 0.60%. These promising results highlight the potential of AACVD, conducted under atmospheric pressure, to enable the future development of both co-catalysts and scalable photoelectrode fabrication for large-area applications.</p>

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Aerosol assisted chemical vapor deposition of cobalt-based co-catalysts on bismuth vanadate-based photoelectrodes for solar water splitting systems

  • 期刊论文

  • 出版模式：

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  • 发表日期：

    2026年3月18日

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  • Mengyuan Huang,
  • George Creasey,
  • Zhipeng Lin,
  • Anna Hankin,
  • Brian Tam,
  • Andreas Kafizas

摘要

Cobalt phosphate (CoPi) is a widely used oxygen evolution reaction (OER) catalyst in photoelectrochemical (PEC) water splitting systems. Traditionally, CoPi is fabricated via photo-assisted electrodeposition (PED) from a cobalt-containing electrolyte solution, a method that is limited in scalability. In this study, we demonstrate a novel and scalable route to CoPi, where cobalt oxide (CoOx) is first grown by aerosol-assisted chemical vapour deposition (AACVD) and then surface modified through a dark electrochemical treatment (ET) process. Both fabrication techniques were used to deposit CoPi onto bismuth vanadate (BiVO4) photoanodes synthesised by AACVD. CoPi-decorated BiVO4 fabricated via AACVD + ET demonstrated superior charge separation efficiency, stability over four hours of chronoamperometry, and photoelectrochemical performance, achieving an improved half-cell solar-to-hydrogen (HC-STH) efficiency of 1.16% at 1.23 V vs RHE compared to CoPi-decorated BiVO4 fabricated by PED, which exhibited an HC-STH efficiency of 0.60%. These promising results highlight the potential of AACVD, conducted under atmospheric pressure, to enable the future development of both co-catalysts and scalable photoelectrode fabrication for large-area applications.