Mechanical degradation of mullite- and andalusite-based refractories in hot hydrogen environment
摘要
This study investigates the reduction behavior and effect of refractories applied to reduction furnaces during hydrogen reduction steelmaking. Refractories composed of mullite and/or andalusite were heat treated for 72 h at 1100 °C in a 100% hydrogen atmosphere, considering the actual environment. Bar specimens were then prepared with mullite chamotte, andalusite, and SiO2 along with other impurities such as Fe2O3 and TiO2 via sintering at 1350 °C in air. Hydrogen reduction had a significant effect on some properties of the refractory, and the following changes were observed: (1) there was a color change due to the reduction of Fe2O3 and TiO2, and (2) there was a change in fracture strength due to weight loss caused by the volatilization of reduction products (SiO and H2O). The change in strength of the amorphous SiO2-free refractory was negligible, owing to the obstruction of crack growth by the crystalline phase, despite the weight loss caused by hydrogen reduction.