Scholarlink

<p>Carbon fibers (CFs) are notable for their lightweight, high strength, and excellent electrical conductivity, making them promising for applications like electrical wiring. However, integrating CFs into copper-based wiring systems faces challenges, particularly regarding conductivity loss in fractured CFs. This article discusses a two-step experiment to enhance electrical and mechanical connection. Electrothermal-induced solvent evaporation (EISE) and meniscus-confined electrochemical deposition (MECD) were identified as effective methods for welding fractured CFs and were successfully implemented in open-air environment. Deposition of carbon nanotubes (CNTs) around the fiber improved conductivity by reducing fiber-to-fiber contact resistance and creating a metal-like surface. Microstructural analysis and EDS analysis revealed that the CNT cladding exhibited high density and fewer irregularities and bulges in the joint area. Furthermore, the CNTs were tangled, forming a less organized structure compared to the original CF. In contrast, the Cu cladding exhibited paint-like coverage, significant irregularities, bulges, and cracks but maintained a small thickness. Electrical testing revealed that the average resistance of a single joined fiber decreased to resistance of 11.45&#xa0;Ω and an electrical resistivity of 2.27&#xa0;Ω/m, demonstrating improved electrical conductivity. Under optimal conditions, the joined fibers exhibited plastic fracture, and all joints showed improved performance except joint 1.e-g enhanced mechanical strength and stress tolerance.</p>

错误：搜索内容不能为空，请输入英文关键词
错误：关键词超出字数限制，请精简
高级检索

Two-step experimental analysis of CFs/CNTs-Cu for bilayer bonding in electrical wiring

  • 期刊论文

  • 发表日期：

    2025年9月16日

查看全文
  • Akhtar Iqbal,
  • Yang Yang,
  • Jianwei Dong,
  • Amir Ali Khan,
  • Yixuan Zhang,
  • Yuanbo Bi,
  • Zhen Luo

摘要

Carbon fibers (CFs) are notable for their lightweight, high strength, and excellent electrical conductivity, making them promising for applications like electrical wiring. However, integrating CFs into copper-based wiring systems faces challenges, particularly regarding conductivity loss in fractured CFs. This article discusses a two-step experiment to enhance electrical and mechanical connection. Electrothermal-induced solvent evaporation (EISE) and meniscus-confined electrochemical deposition (MECD) were identified as effective methods for welding fractured CFs and were successfully implemented in open-air environment. Deposition of carbon nanotubes (CNTs) around the fiber improved conductivity by reducing fiber-to-fiber contact resistance and creating a metal-like surface. Microstructural analysis and EDS analysis revealed that the CNT cladding exhibited high density and fewer irregularities and bulges in the joint area. Furthermore, the CNTs were tangled, forming a less organized structure compared to the original CF. In contrast, the Cu cladding exhibited paint-like coverage, significant irregularities, bulges, and cracks but maintained a small thickness. Electrical testing revealed that the average resistance of a single joined fiber decreased to resistance of 11.45 Ω and an electrical resistivity of 2.27 Ω/m, demonstrating improved electrical conductivity. Under optimal conditions, the joined fibers exhibited plastic fracture, and all joints showed improved performance except joint 1.e-g enhanced mechanical strength and stress tolerance.