Preparation of high specific surface area activated carbon using residual oil and waste PET

The study investigated a method of synthesizing a pitch suitable for making activated carbon using fluid catalytic cracking-decant oil (FCC-DO), a high-purity carbon precursor from oil refining. We kept the reaction time and catalyst amount constant while varying the temperature to investigate its impact on pitch synthesis and the resulting physical and activation properties. Previous research established that materials added during pitch synthesis can affect the properties of both the pitch and resulting activated carbon. This study examined the addition of polyethylene terephthalate (PET) to FCC-DO-based pitch. The results indicated significant changes in properties with PET addition and temperature variation that ensured stable activated carbon quality. At temperatures of 390 °C or higher, the specific surface area of the activated carbon stabilized between 2680 and 2740 m²/g. Waste PET, a recyclable plastic, was chosen due to its compatibility and thermodynamic suitability for pitch synthesis. Importantly, adding PET didn't generate additional waste or degrade the physical properties of the activated carbon.