Dual valorization of phosphogypsum and fly ash in cement mortar: experimental performance and environmental assessment
摘要
Being a major contributor to the global greenhouse gas emissions, the cement industry targets net-zero emissions by 2050 through lowering clinker CO2 emissions via low-carbon raw materials and partial substitution of clinker with supplementary cementitious materials (SCMs). This study explores a sustainable approach to low-carbon cement through the dual integration of phosphogypsum (PG) and fly ash (FA) by-products as SCMs for potential CO2 reduction. The synergistic effect of PG and FA on cement properties was investigated at different substitution rates of clinker. The results showed that the optimized mortar containing 10% purified PG and 10% FA exhibited remarkable mechanical properties, with compressive and flexural strengths of 57.8 MPa and 9.5 MPa, respectively, at 28 d. Notably, the optimized mortar composition outperformed the CEM II/B-M 32.5 mortar, with compressive and flexural strengths that are 41% and 16% higher, respectively. These findings highlight that the dual valorization of PG and FA not only enhances engineering performance but also presents a viable strategy for reducing CO2 emissions in the cement industry by nearly 16% annually. This approach contributes to circular economic initiatives and offers significant environmental benefits. Furthermore, large-scale feasibility, PG treatment costs, and long-term durability should be further investigated.
Graphical abstract