<p>Refractory high-entropy alloys (RHEAs) for extreme service environments require targeted mechanical property optimization. For this purpose, four NbMoTaWV-based RHEA/ceramic composites (undoped N, C-doped NC, 1 wt.% Al<sub>2</sub>O<sub>3</sub>-reinforced NCA-1, 5 wt.% Al<sub>2</sub>O<sub>3</sub>-reinforced NCA-5) were fabricated via mechanical alloying combined with rapid vacuum hot pressing. The effects of carbon doping and Al<sub>2</sub>O<sub>3</sub> addition on phase composition, microstructure, and hardness were systematically investigated via multi-scale characterization and hardness testing, focusing on the synergy of multiple strengthening mechanisms. Results show that all samples possess ultrafine-grained structures in the nano- to submicron-scale. Carbon doping forms high-hardness W<sub>2</sub>C and Mo<sub>2</sub>C carbides, introducing significant precipitation strengthening. 1 wt.% Al<sub>2</sub>O<sub>3</sub> refines and homogenizes grains, promotes the formation of a single (Ta,V)<sub>2</sub>O<sub>5</sub> high-entropy ceramic phase, and achieves highly efficient strengthening synergy. Excessive Al<sub>2</sub>O<sub>3</sub> causes local grain coarsening, breaking the synergistic balance and weakening the strengthening effect. Multi-scale hardness tests confirm the base N sample reaches 1473.19 HV; the NC sample achieves a 5.83% hardness increase; the optimal NCA-1 sample obtains a nearly 10% hardness improvement with a peak nanohardness of 24.558 GPa. The composition–microstructure–property correlation of the four RHEAs was revealed, and the addition of 1 wt.% Al<sub>2</sub>O<sub>3</sub> was identified as the optimal parameter, and a reasonable design guidance for high-performance RHEA fabrication was introduced.</p>

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Microstructure and strengthening mechanisms of carbon doping and Al2O3 addition refractory high-entropy alloy composites

  • Hong-Ya Li,
  • Yue-Feng Jiang,
  • Yu-Jun Han,
  • Qin Zhang,
  • Li-Jun Ai,
  • Zhen Zhang,
  • Bao-Sen Zhang,
  • Xia Zhao,
  • Qing-Zhong Song,
  • Mei-Qiong Ou,
  • Shu-Bing Hu

摘要

Refractory high-entropy alloys (RHEAs) for extreme service environments require targeted mechanical property optimization. For this purpose, four NbMoTaWV-based RHEA/ceramic composites (undoped N, C-doped NC, 1 wt.% Al2O3-reinforced NCA-1, 5 wt.% Al2O3-reinforced NCA-5) were fabricated via mechanical alloying combined with rapid vacuum hot pressing. The effects of carbon doping and Al2O3 addition on phase composition, microstructure, and hardness were systematically investigated via multi-scale characterization and hardness testing, focusing on the synergy of multiple strengthening mechanisms. Results show that all samples possess ultrafine-grained structures in the nano- to submicron-scale. Carbon doping forms high-hardness W2C and Mo2C carbides, introducing significant precipitation strengthening. 1 wt.% Al2O3 refines and homogenizes grains, promotes the formation of a single (Ta,V)2O5 high-entropy ceramic phase, and achieves highly efficient strengthening synergy. Excessive Al2O3 causes local grain coarsening, breaking the synergistic balance and weakening the strengthening effect. Multi-scale hardness tests confirm the base N sample reaches 1473.19 HV; the NC sample achieves a 5.83% hardness increase; the optimal NCA-1 sample obtains a nearly 10% hardness improvement with a peak nanohardness of 24.558 GPa. The composition–microstructure–property correlation of the four RHEAs was revealed, and the addition of 1 wt.% Al2O3 was identified as the optimal parameter, and a reasonable design guidance for high-performance RHEA fabrication was introduced.