Influence of solid–liquid multi-phase slag on desulfurization kinetics in secondary refining of silicon steel
摘要
To achieve the goal of deep desulfurization of non-oriented silicon steel during secondary refining, desulfurization experiments were conducted through slag–steel reactions to investigate the effects of different compositions in the CaO saturated CaO–Al2O3–CaF2–SiO2–MgO slag on desulfurization kinetics. The mechanisms influencing the reaction were analyzed, and the rate-controlling step of the process was systematically studied. The results indicate that the CaO–Al2O3–SiO2 slag with an addition of CaF2 achieves a desulfurization efficiency of 93% within 10 min, reducing the sulfur content in steel to 0.0015% ± 0.0002%. The equilibrium sulfur distribution ratio and overall sulfur mass transfer coefficient both increase with rising CaO/(Al2O3 + SiO2) and optical basicity in the liquid slag, indicating consistent trends between them. Compared with the CaO–Al2O3–SiO2 slag, the appropriate addition of CaF2 increases the liquid phase fraction of the slag, enhances slag fluidity and mass transfer efficiency, and significantly improves the mass transfer coefficient of sulfur in slag as well as desulfurization efficiency. A comprehensive analysis of the effects of liquid phase fraction on viscosity and mass transfer indicates that the overall mass transfer coefficient reaches its peak when the liquid phase fraction ranges from 0.53 to 0.75. As the thermodynamic conditions are optimized, the overall mass transfer coefficient reaches a plateau, and it is confirmed that the plateau value of the overall mass transfer coefficient is close to the mass transfer coefficient in the metal phase. At this stage, the primary rate-controlling steps of the reaction are the mass transfer of sulfur in the metal phase.