Background <p>The alignment measurement of the High-Energy Photon Source (HEPS) involves intricate requirements for wire position measurement, metal sheet edge monitoring, and precision verification of visual scanning equipment.</p> Methods <p>This study proposes a composite three-coordinate measurement system using both contact and non-contact probes in a collaborative approach. The image probe and contact probe work together to maximize complementary strengths; when applied to deformable components, highly reflective surfaces, and complex geometric features, this method effectively mitigates the limitations of traditional single-probe systems.</p> Results <p>Experimental results demonstrate that the composite system achieves a combined standard uncertainty of 11.7 μm in various applications, including determining the magnetic center of a rotating coil, adjusting the aperture blade toward a mechanical origin, and validating scanner accuracy within taut wire systems. Additionally, the use of adjustable slit blades in beamline stations reduces adjustment time to 0.25 h, a fourfold increase in efficiency.</p> Conclusions <p>The collaborative operation of the two types of probes on a three-coordinate measuring machine enhances the efficiency and reliability of alignment measurement tasks, thus satisfying the alignment measurement requirements of the High-Energy Photon Source (HEPS).</p>

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Application of non-contact measurement by coordinate measuring machines in high-energy photon

  • Han Yuanying,
  • Wang Xiaolong,
  • Dong Lan,
  • Wang Tong,
  • Lu Shang,
  • Yan Luping,
  • Zhang Luyan,
  • Liu Xiaoyang,
  • Yan Haoyue,
  • Ma Na,
  • He Zhenqiang,
  • Ke Zhiyong,
  • Men Lingling,
  • Li bo,
  • Liang Jing

摘要

Background

The alignment measurement of the High-Energy Photon Source (HEPS) involves intricate requirements for wire position measurement, metal sheet edge monitoring, and precision verification of visual scanning equipment.

Methods

This study proposes a composite three-coordinate measurement system using both contact and non-contact probes in a collaborative approach. The image probe and contact probe work together to maximize complementary strengths; when applied to deformable components, highly reflective surfaces, and complex geometric features, this method effectively mitigates the limitations of traditional single-probe systems.

Results

Experimental results demonstrate that the composite system achieves a combined standard uncertainty of 11.7 μm in various applications, including determining the magnetic center of a rotating coil, adjusting the aperture blade toward a mechanical origin, and validating scanner accuracy within taut wire systems. Additionally, the use of adjustable slit blades in beamline stations reduces adjustment time to 0.25 h, a fourfold increase in efficiency.

Conclusions

The collaborative operation of the two types of probes on a three-coordinate measuring machine enhances the efficiency and reliability of alignment measurement tasks, thus satisfying the alignment measurement requirements of the High-Energy Photon Source (HEPS).