Research, application and development of inorganic binder for casting process

Inorganic binder used in casting process has the advantages of low odor, labor-friendly conditions, and relatively low cost, which is one of the main development directions for casting molding materials in the future. However, compared to organic binders (such as resin binders), inorganic binders exhibit lower bonding strength and are more sensitive to environmental humidity. This sensitivity poses challenges, particularly in the reclamation of used sand, thus limiting their broader application. In this paper, the research and application status of inorganic binders (mainly silicate inorganic binders) and their curing methods are summarized. In addition, the research and application of phosphate inorganic binders and 3D printing inorganic binders that are being developed are introduced. Meanwhile, a detailed comparative analysis is conducted on the challenging issue of “reclamation for used sand” in the application of inorganic binders. Finally, the development direction of inorganic binders is clarified.