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<p>Flexible transparent electrodes are vital for next-generation electronics, but conventional silver nanowire (AgNW) networks suffer from non-uniform current and “hot spots” due to their random arrangement. To address this, we present a facile rubber pressure treatment that enables the controlled self-assembly of ordered AgNW micromesh (Ag NMs) on hydrophilic surfaces. This simple physical treatment simultaneously modifies surface energy and topography through molecular chain transfer from the rubber, creating optimal wetting conditions for coffee-ring assembly. This dual modification transforms droplet evaporation from constant contact angle to constant contact radius mode, enabling the universal fabrication of well-defined Ag NMs on diverse substrates like glass, polymers, and even curved surfaces. The resulting Ag NMs/colorless polyimide (CPI) electrodes (2 cm × 2 cm, ∼30 Ω/sq), fabricated via single-step transfer and embedding, demonstrate desirable uniform sheet resistance distribution (&lt;5% variation), outstanding mechanical durability, and environmental stability. These electrodes exhibit superior performance in practical applications, including stable electrical heating (159 ± 3°C at 8 V) with uniform temperature distribution and excellent electromagnetic interference (EMI) shielding (26.4 dB), while maintaining high optical transparency (∼78%). This scalable approach offers a promising platform for advanced flexible electronics.</p>

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On-demand formation of ordered silver nanowire micromesh electrodes via rubber surface pressure modulation

  • 期刊论文

  • 发表日期：

    2026年3月17日

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  • Li Zhan,
  • Jikai Yao,
  • Ziyi Dai,
  • Zhiqiang Liu,
  • Zimiao Chen,
  • Yu Wang,
  • Weidong Qin,
  • Kai Qian

摘要

Flexible transparent electrodes are vital for next-generation electronics, but conventional silver nanowire (AgNW) networks suffer from non-uniform current and “hot spots” due to their random arrangement. To address this, we present a facile rubber pressure treatment that enables the controlled self-assembly of ordered AgNW micromesh (Ag NMs) on hydrophilic surfaces. This simple physical treatment simultaneously modifies surface energy and topography through molecular chain transfer from the rubber, creating optimal wetting conditions for coffee-ring assembly. This dual modification transforms droplet evaporation from constant contact angle to constant contact radius mode, enabling the universal fabrication of well-defined Ag NMs on diverse substrates like glass, polymers, and even curved surfaces. The resulting Ag NMs/colorless polyimide (CPI) electrodes (2 cm × 2 cm, ∼30 Ω/sq), fabricated via single-step transfer and embedding, demonstrate desirable uniform sheet resistance distribution (<5% variation), outstanding mechanical durability, and environmental stability. These electrodes exhibit superior performance in practical applications, including stable electrical heating (159 ± 3°C at 8 V) with uniform temperature distribution and excellent electromagnetic interference (EMI) shielding (26.4 dB), while maintaining high optical transparency (∼78%). This scalable approach offers a promising platform for advanced flexible electronics.