<p>The global surge in polyvinyl chloride (PVC) waste demands urgent technological solutions that address both environmental persistence and resource recovery. Here, we present a triple-functionalization strategy that converts chlorinated plastic waste into high-performance sodium-ion battery anodes through molecular-level control of carbon architectures. Sequential dichlorination, sulfonation, and N-doping collaboratively reconfigure precursor reactivity, steering pyrolysis toward hierarchically porous hard carbon with tailored defect chemistry. Sulfonic groups stabilize 3D carbon skeletons during carbonization, enabling closed-pore formation with an average diameter of ∼2.55 nm while N-doping expands interlayer spacing (0.382 nm) and creates adsorption-active pyrrolic-N sites. This defect-engineered synergy delivers unprecedented sodium storage metrics: 355 mAh g<sup>−1</sup> reversible capacity at 0.1 A g<sup>−1</sup> (95.4% of graphite’s Li-ion capacity), a capacity retention of 216 mAh g<sup>−1</sup> after 1000 cycles at 1.0 A g<sup>−1</sup> (70.1% capacity retention), and 188 mAh g<sup>−1</sup> even at a high current density of 5.0 A g<sup>−1</sup>. <i>Operando</i> analyses reveal a potential-dependent storage hierarchy: surface-dominated adsorption transitions to intercalation/filling-dominated behavior with defect-buffered structural integrity. The process simultaneously achieves 25% carbon yield from PVC and avoids toxic dioxin emissions, establishing a scalable prototype for sustainable energy storage systems.</p>

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Recycling polyvinyl chloride plastics into hard carbon: influence of functional groups on structural and electrochemical properties

  • Qianqian Zhao,
  • Wei Meng,
  • Haizhou Liu,
  • Shuhao Xiao,
  • Kai Zhu,
  • Dianxue Cao,
  • Ying Zhang

摘要

The global surge in polyvinyl chloride (PVC) waste demands urgent technological solutions that address both environmental persistence and resource recovery. Here, we present a triple-functionalization strategy that converts chlorinated plastic waste into high-performance sodium-ion battery anodes through molecular-level control of carbon architectures. Sequential dichlorination, sulfonation, and N-doping collaboratively reconfigure precursor reactivity, steering pyrolysis toward hierarchically porous hard carbon with tailored defect chemistry. Sulfonic groups stabilize 3D carbon skeletons during carbonization, enabling closed-pore formation with an average diameter of ∼2.55 nm while N-doping expands interlayer spacing (0.382 nm) and creates adsorption-active pyrrolic-N sites. This defect-engineered synergy delivers unprecedented sodium storage metrics: 355 mAh g−1 reversible capacity at 0.1 A g−1 (95.4% of graphite’s Li-ion capacity), a capacity retention of 216 mAh g−1 after 1000 cycles at 1.0 A g−1 (70.1% capacity retention), and 188 mAh g−1 even at a high current density of 5.0 A g−1. Operando analyses reveal a potential-dependent storage hierarchy: surface-dominated adsorption transitions to intercalation/filling-dominated behavior with defect-buffered structural integrity. The process simultaneously achieves 25% carbon yield from PVC and avoids toxic dioxin emissions, establishing a scalable prototype for sustainable energy storage systems.